by admin on 2025-07-02
The Qifrey & Olruggio enamel pin project is an example of how artistry and advanced production techniques can come together to create a striking collectible. This 4-inch design depicts two intricate characters inspired by fantasy literature, with an ambitious combination of custom enamels, UV printing, and unique glow effects. Throughout this project, the client worked closely with the BJD Promos team to achieve a polished final product true to their creative vision.
Design Name: Qifrey & Olruggio
Size: 4 inches square
Plating: Gold metal
Material: Zinc alloy with thick metal base
Attachment: Four rubber clutches for secure display
Processes Used:
Hard enamel filling with multiple Pantone-matched shades
Gradient pearl enamels (including diamond powder gradients)
Translucent and regular sandblast finishes for contrast
Custom UV print overlays for shading details
Recessed metal areas and raised outlines to define shapes
Laser engraving on the backstamp, including limited edition numbering
Special Effects Highlights:
Blue Glow Fill: Applied to the lower right area for added luminescence at night.
Gradient Diamond Powder: Used in background accents for shimmering depth.
UV Print Shadows: Overlaid across both characters’ clothing, chest, neck, and faces to create dimension and realism.
Custom Brightened Colors: Enhanced hues in hair, garments, and surrounding elements for higher contrast.
This combination of techniques required extremely careful layering and precise registration during production.
The client maintained active involvement through each phase. Feedback was always clear and constructive, guiding the design team in refining the artwork. The main revisions included:
Adding the Blue Glow:
“Thank you! This is looking good. I'd like to add blue glow to the blue at the bottom right (notated in attachment).”
Our team reviewed the reference images and confirmed the Pantone and glow pigment before applying this effect to the pre-production sample.
UV Print for Shadows:
“I'd like to add UV print for the shadows on the clothing, chest, neck and faces.”
This request led to the preparation of high-resolution UV overlays and adjustments to the print masks to ensure perfect alignment with the metal outlines.
Brightened Color Adjustments:
“I also want to brighten a few colors and the hair of the right character.”
The production team revised the enamel palette, substituting richer Pantone shades and verifying the updates in a digital proof before approval.
Throughout the process, BJD Promos provided iterative previews and transparent updates, ensuring the client felt confident and informed.
Once the final adjustments were approved, the pins proceeded into mass production. The production phase included multiple QC checkpoints to confirm:
UV print accuracy and opacity
Consistency of glow pigment application
Smooth enamel surfaces and crisp recessed details
Backstamp engraving clarity
After the batch passed inspection, the pins were packed with protective bubble wrap and shipped with tracking. The client expressed their satisfaction upon delivery, noting that all revisions—including subtle gradients and brightened tones—had been executed flawlessly.
“These came out beautifully—thank you so much for all the attention to detail.”
This project reflects BJD Promos’ commitment to realizing even the most complex design ideas with care and precision.
1. What is the difference between UV print and screen print on enamel pins?
UV print offers full-color gradients and fine detail overlays on top of cured enamel, while screen print applies solid spot colors with high opacity. UV print is especially useful for shadows and soft shading effects.
2. How do you achieve glow effects in specific sections?
We use a phosphorescent pigment mixed into transparent enamel, applied precisely in recessed areas. This creates a subtle glow when the pin is exposed to light and then viewed in the dark.
3. Can I combine multiple special effects in one design?
Absolutely. This project used glow enamel, translucent sandblast, gradient pearl, diamond powder, and UV print simultaneously. Our team will guide you through how each element works together.
