"Umbish" Custom Enamel Pin – A Blend of Artistry and Precision

Introduction

The Umbish enamel pin project is a wonderful example of how careful communication, thoughtful production techniques, and a shared vision between client and manufacturer can bring an intricate design to life. Featuring a whimsical character with intricate background detailing, this pin required a mix of hard enamel, printing, translucent sandblast, and special pearl effects to achieve the perfect finish.

In this case study, we explore the detailed design specifications, the smooth and supportive communication process, and the highly positive client feedback that made this project a great success.

Design and Production Specifications

The "Umbish" enamel pin was crafted with both aesthetic beauty and functional quality in mind:

• Size: 3 inches – a larger pin size to fully display the intricate character and decorative border.

• Material: Zinc alloy with a 2.5mm thickness for a strong, durable base.

• Plating: Elegant gold plating to frame the artwork with a premium look.

• Enamel Fill:

  • Hard enamel was used for the main coloring areas, ensuring a smooth, polished finish.

  • Translucent enamel with sandblast texture (notably using Pantone 702C and 703C) was applied for specific areas to add depth and subtle light play.

• Special Effects:

  • Glitter enamel in selected parts to add dynamic highlights.

  • Pearl no swirl effect for a soft, glowing finish without excessive shine.

• Printing: UV printing was employed for the tiny details, such as facial features and complex background patterns.

• Backstamp: A customized MF CREATIONS logo along with the limited edition number (LE 80) was placed neatly on the back.

• Attachment: Two rubber clutches were added to provide secure and stable wear.

• Packaging: Each pin was individually packed in a PVC bag with bubble wrap to ensure safe delivery.

Communication Process

Throughout the design and pre-production phase, the collaboration between BJD Promos and the client was marked by patience, clarity, and a shared commitment to achieving the perfect look.

1. Initial Color Exploration:
   The client requested to see Pantone 702C and 703C as translucent sandblast effects. Our design team promptly prepared samples and presented options for comparison, ensuring the client could confidently make a decision.

2. Client’s Positive Feedback:
   After reviewing the updated samples, the client expressed satisfaction:

   "This looks perfect! We are good to continue."

3. Approval of Final Print:
   When reviewing the UV print details, the client was enthusiastic:

   "Print looks amazing! Good to go."

   These smooth approvals reflect how providing detailed previews and clear communication minimizes revisions and builds strong client trust.

4. Production Commencement:
   Following full approval, we proceeded directly into mass production while maintaining careful oversight to ensure consistency in the pearl and sandblast effects, glitter application, and overall enamel quality.

Post-Production and Client Feedback

Upon completion and delivery, the "Umbish" pins exceeded client expectations in every way:

✅ Color Accuracy: The use of translucent sandblast with Pantone 702C and 703C created the exact depth the client envisioned.
✅ Vivid UV Printing: Fine lines and decorative elements were crisp and clear, adding richness to the overall design.
✅ Texture Perfection: The balanced use of glitter, pearl, and sandblast textures gave the pin a multi-dimensional feel without overwhelming the main artwork.
✅ Client Satisfaction: The enthusiastic feedback throughout the process confirmed that the collaboration was a resounding success.

This project showcased not just technical production skill but also the value of patience, flexibility, and professionalism in custom manufacturing.

FAQ

1. What is translucent sandblast enamel, and how is it different from normal enamel?
Translucent sandblast enamel allows light to pass through while creating a matte, frosted texture underneath. It offers a softer, more diffused color effect compared to standard hard enamel fills, adding depth without overpowering the design.

2. How detailed can UV printing get on enamel pins?
UV printing can achieve extremely fine, high-resolution details, perfect for facial expressions, small background elements, and intricate patterns that cannot be produced by enamel filling alone.

3. How can I visualize special effects like pearl or glitter before production?
We provide digital previews and color sample discussions. For projects like "Umbish," we even prepared options showing how specific Pantone shades would appear with different finishes (e.g., pearl, sandblast, glitter) so clients could make informed choices before final approval.